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blueglacier737 wrote:Hello all,
I'm a mechanic on the 737 MAX final assembly in Renton, Washington. A Fiji Airways 737 MAX-8 has been making its way down the assembly line with installation plans (the build authority) that doesn't include most of the standard quality inspections MAX's receive.
Boeing has three quality inspection levels on the assembly line: QA, Customer Coordinator, and the Airline Customers. The QA's are the first level of inspectors, usually finding around 80% of nonconformities. The Customer Coordinators conduct the next inspections and usually find the bigger nonconformities like nicked wires or riding conditions that could endanger the aircraft's safety. Once the Coordinators are satisfied they call the Airline Customer to give it final buyoff. The Airline Customers rarely find anything significant and sometimes let the Coordinators give final buyoffs themselves.
This Fiji Airway's MAX-8 however only has a single level of QA inspections on many critical installations where nonconformities could compromise the plane's safety. On several installations this was first time I'd hadn't seen at least two sets of required inspections. As much as I appreciate the work of our QA's there are still important flaws that escape them that are later found by the Coordinators. I've had Coordinators find lost tools, sharp FOD, nicked wires and loose nut plates that even experienced QA's have missed.
With this many important inspections removed it me makes question Fiji Airway's commitment to safety and quality. I understand Fiji is a small airline without large amounts of capital like some of their rivals, but I can't imagine they save that much money by not requiring standard inspections. Boeing could of course could try not fleecing their customers for every additional feature, especially something that should be routine like quality inspections. Maybe Fiji just trusts us enough to get the job done and do it well.
Before the crashes I probably wouldn't have thought much about it, but now I do.
senatorflyer wrote:blueglacier737 wrote:Hello all,
I'm a mechanic on the 737 MAX final assembly in Renton, Washington. A Fiji Airways 737 MAX-8 has been making its way down the assembly line with installation plans (the build authority) that doesn't include most of the standard quality inspections MAX's receive.
Boeing has three quality inspection levels on the assembly line: QA, Customer Coordinator, and the Airline Customers. The QA's are the first level of inspectors, usually finding around 80% of nonconformities. The Customer Coordinators conduct the next inspections and usually find the bigger nonconformities like nicked wires or riding conditions that could endanger the aircraft's safety. Once the Coordinators are satisfied they call the Airline Customer to give it final buyoff. The Airline Customers rarely find anything significant and sometimes let the Coordinators give final buyoffs themselves.
This Fiji Airway's MAX-8 however only has a single level of QA inspections on many critical installations where nonconformities could compromise the plane's safety. On several installations this was first time I'd hadn't seen at least two sets of required inspections. As much as I appreciate the work of our QA's there are still important flaws that escape them that are later found by the Coordinators. I've had Coordinators find lost tools, sharp FOD, nicked wires and loose nut plates that even experienced QA's have missed.
With this many important inspections removed it me makes question Fiji Airway's commitment to safety and quality. I understand Fiji is a small airline without large amounts of capital like some of their rivals, but I can't imagine they save that much money by not requiring standard inspections. Boeing could of course could try not fleecing their customers for every additional feature, especially something that should be routine like quality inspections. Maybe Fiji just trusts us enough to get the job done and do it well.
Before the crashes I probably wouldn't have thought much about it, but now I do.
So basically you are saying that Boeing is not capable to build an airplane without the customer having to inspect it throughout the process? I am a bit surprised tbh.
Spetsnaz55 wrote:Op you are so brave to call the company out without knowing what's going on for sure. There Could be lots of reasons why this plane is being done differently then what you are used to..
Now since you are so brave go ahead and post your bems Id here as well.. I'm waiting
blueglacier737 wrote:Hello all,
I'm a mechanic on the 737 MAX final assembly in Renton, Washington. A Fiji Airways 737 MAX-8 has been making its way down the assembly line with installation plans (the build authority) that doesn't include most of the standard quality inspections MAX's receive.
Boeing has three quality inspection levels on the assembly line: QA, Customer Coordinator, and the Airline Customers. The QA's are the first level of inspectors, usually finding around 80% of nonconformities. The Customer Coordinators conduct the next inspections and usually find the bigger nonconformities like nicked wires or riding conditions that could endanger the aircraft's safety. Once the Coordinators are satisfied they call the Airline Customer to give it final buyoff. The Airline Customers rarely find anything significant and sometimes let the Coordinators give final buyoffs themselves.
This Fiji Airway's MAX-8 however only has a single level of QA inspections on many critical installations where nonconformities could compromise the plane's safety. On several installations this was first time I'd hadn't seen at least two sets of required inspections. As much as I appreciate the work of our QA's there are still important flaws that escape them that are later found by the Coordinators. I've had Coordinators find lost tools, sharp FOD, nicked wires and loose nut plates that even experienced QA's have missed.
With this many important inspections removed it me makes question Fiji Airway's commitment to safety and quality. I understand Fiji is a small airline without large amounts of capital like some of their rivals, but I can't imagine they save that much money by not requiring standard inspections. Boeing could of course could try not fleecing their customers for every additional feature, especially something that should be routine like quality inspections. Maybe Fiji just trusts us enough to get the job done and do it well.
Before the crashes I probably wouldn't have thought much about it, but now I do.
cpd wrote:Spetsnaz55 wrote:Op you are so brave to call the company out without knowing what's going on for sure. There Could be lots of reasons why this plane is being done differently then what you are used to..
Now since you are so brave go ahead and post your bems Id here as well.. I'm waiting
Shouldn’t you be debating the topic and not going after the person?
Perhaps you could enlighten the forum about the reasons for the differences in processes.
ANNEX14 wrote:Not knowing the process in detail, it seems to be more like a problem on Boeings QA side.
And instead of speaking to your supervisor and/or the competent authorities about that matter, you decide to toot confidential information into an open aviation forum, frequently followed by all the experts in journalism.
blueglacier737 wrote:Hello all,
I'm a mechanic on the 737 MAX final assembly in Renton, Washington. A Fiji Airways 737 MAX-8 has been making its way down the assembly line with installation plans (the build authority) that doesn't include most of the standard quality inspections MAX's receive.
Boeing has three quality inspection levels on the assembly line: QA, Customer Coordinator, and the Airline Customers. The QA's are the first level of inspectors, usually finding around 80% of nonconformities. The Customer Coordinators conduct the next inspections and usually find the bigger nonconformities like nicked wires or riding conditions that could endanger the aircraft's safety. Once the Coordinators are satisfied they call the Airline Customer to give it final buyoff. The Airline Customers rarely find anything significant and sometimes let the Coordinators give final buyoffs themselves.
This Fiji Airway's MAX-8 however only has a single level of QA inspections on many critical installations where nonconformities could compromise the plane's safety. On several installations this was first time I'd hadn't seen at least two sets of required inspections. As much as I appreciate the work of our QA's there are still important flaws that escape them that are later found by the Coordinators. I've had Coordinators find lost tools, sharp FOD, nicked wires and loose nut plates that even experienced QA's have missed.
With this many important inspections removed it me makes question Fiji Airway's commitment to safety and quality. I understand Fiji is a small airline without large amounts of capital like some of their rivals, but I can't imagine they save that much money by not requiring standard inspections. Boeing could of course could try not fleecing their customers for every additional feature, especially something that should be routine like quality inspections. Maybe Fiji just trusts us enough to get the job done and do it well.
Before the crashes I probably wouldn't have thought much about it, but now I do.
ANNEX14 wrote:Thanks for the heads-up, but I do hope nobody finds out your real name buddy, because i'm pretty sure you just broke the secrecy clause in your working contract...
DarkSnowyNight wrote:To the OP,
First off, thanks for your post. As others have said, there probably is more to the story. Having that been said...
You've named both your employer and a customer. While there may very well be valid concerns here, whistle blower rules won't protect you for bringing this to a public forum, primarily because there are channels through the FAA to deal with this.
Based on things I've seen with Boeing, I would strongly recommend seeing to it that you are truly anonymous here. They won't respond kindly if you're found out.
In any case, if you were to ask the mods to remove this thread, I doubt anyone will hold against you.
PixelPilot wrote:DarkSnowyNight wrote:IP logged already, web cached and etc.
blueglacier737 wrote:I'm a mechanic on the 737 MAX final assembly in Renton, Washington.
GlobalAirways wrote:blueglacier737 wrote:Hello all,
I'm a mechanic on the 737 MAX final assembly in Renton, Washington. A Fiji Airways 737 MAX-8 has been making its way down the assembly line with installation plans (the build authority) that doesn't include most of the standard quality inspections MAX's receive.
Boeing has three quality inspection levels on the assembly line: QA, Customer Coordinator, and the Airline Customers. The QA's are the first level of inspectors, usually finding around 80% of nonconformities. The Customer Coordinators conduct the next inspections and usually find the bigger nonconformities like nicked wires or riding conditions that could endanger the aircraft's safety. Once the Coordinators are satisfied they call the Airline Customer to give it final buyoff. The Airline Customers rarely find anything significant and sometimes let the Coordinators give final buyoffs themselves.
This Fiji Airway's MAX-8 however only has a single level of QA inspections on many critical installations where nonconformities could compromise the plane's safety. On several installations this was first time I'd hadn't seen at least two sets of required inspections. As much as I appreciate the work of our QA's there are still important flaws that escape them that are later found by the Coordinators. I've had Coordinators find lost tools, sharp FOD, nicked wires and loose nut plates that even experienced QA's have missed.
With this many important inspections removed it me makes question Fiji Airway's commitment to safety and quality. I understand Fiji is a small airline without large amounts of capital like some of their rivals, but I can't imagine they save that much money by not requiring standard inspections. Boeing could of course could try not fleecing their customers for every additional feature, especially something that should be routine like quality inspections. Maybe Fiji just trusts us enough to get the job done and do it well.
Before the crashes I probably wouldn't have thought much about it, but now I do.
If your values, Company ethics and/or the safety of yourself or others is in question please contact The Boeing Ethics Line at 1 (888) 970-7171 between 8:00 a.m. and 6:30 p.m. Central time.
hivue wrote:blueglacier737 wrote:I'm a mechanic on the 737 MAX final assembly in Renton, Washington.
Are "mechanics" used on the FAL? Is that the official term for aircraft assemblers? If not, what would they be using their "mechanic" skills to fix? The tooling?
greendot wrote:GlobalAirways wrote:blueglacier737 wrote:Hello all,
I'm a mechanic on the 737 MAX final assembly in Renton, Washington. A Fiji Airways 737 MAX-8 has been making its way down the assembly line with installation plans (the build authority) that doesn't include most of the standard quality inspections MAX's receive.
Boeing has three quality inspection levels on the assembly line: QA, Customer Coordinator, and the Airline Customers. The QA's are the first level of inspectors, usually finding around 80% of nonconformities. The Customer Coordinators conduct the next inspections and usually find the bigger nonconformities like nicked wires or riding conditions that could endanger the aircraft's safety. Once the Coordinators are satisfied they call the Airline Customer to give it final buyoff. The Airline Customers rarely find anything significant and sometimes let the Coordinators give final buyoffs themselves.
This Fiji Airway's MAX-8 however only has a single level of QA inspections on many critical installations where nonconformities could compromise the plane's safety. On several installations this was first time I'd hadn't seen at least two sets of required inspections. As much as I appreciate the work of our QA's there are still important flaws that escape them that are later found by the Coordinators. I've had Coordinators find lost tools, sharp FOD, nicked wires and loose nut plates that even experienced QA's have missed.
With this many important inspections removed it me makes question Fiji Airway's commitment to safety and quality. I understand Fiji is a small airline without large amounts of capital like some of their rivals, but I can't imagine they save that much money by not requiring standard inspections. Boeing could of course could try not fleecing their customers for every additional feature, especially something that should be routine like quality inspections. Maybe Fiji just trusts us enough to get the job done and do it well.
Before the crashes I probably wouldn't have thought much about it, but now I do.
If your values, Company ethics and/or the safety of yourself or others is in question please contact The Boeing Ethics Line at 1 (888) 970-7171 between 8:00 a.m. and 6:30 p.m. Central time.
Retribution, inaction, lack of disclosability/no FOIA if it's a Safety Management System (SMS) programme.
That's why.
arcticcruiser wrote:Quite a few things seem to happen on Boeing assembly lines. 767 tanker FOD issues anyone? Do you honestly think it is any less for the civilian products? There was a thread on here about a KLM 737NG that needs a new fuselage...
My lot has a representative on site for all new builds, quite a few things have come up, including a wing being taken off again due to a tool left in between the wing and fuselage attachments.
So the OP has a point. Trust but verify.
Polot wrote:greendot wrote:GlobalAirways wrote:
If your values, Company ethics and/or the safety of yourself or others is in question please contact The Boeing Ethics Line at 1 (888) 970-7171 between 8:00 a.m. and 6:30 p.m. Central time.
Retribution, inaction, lack of disclosability/no FOIA if it's a Safety Management System (SMS) programme.
That's why.
If those are the concerns posting this on a public forum is hardly the correct action.
WayexTDI wrote:This truly look like someone with an ax to grind, a disgruntled employee (same difference) or just something slinging $h!t out there and see what sticks...
greendot wrote:WayexTDI wrote:This truly look like someone with an ax to grind, a disgruntled employee (same difference) or just something slinging $h!t out there and see what sticks...
If he is a "disgruntled employee", what does it matter? Do you think a disgruntled employee can get the FAA to punish Boeing through mere accusations? Don't you think he would need evidence?
The evidence either leads to a true condition or it doesn't. If it's true, then it needs to be addressed.
Even a "disgruntled employee" can be telling the truth about something wrong going on.
7673mech wrote:greendot wrote:WayexTDI wrote:This truly look like someone with an ax to grind, a disgruntled employee (same difference) or just something slinging $h!t out there and see what sticks...
If he is a "disgruntled employee", what does it matter? Do you think a disgruntled employee can get the FAA to punish Boeing through mere accusations? Don't you think he would need evidence?
The evidence either leads to a true condition or it doesn't. If it's true, then it needs to be addressed.
Even a "disgruntled employee" can be telling the truth about something wrong going on.
There is no wrong doing.
There is a process.
He doesn't have the whole picture.
I contractually take delivery of airplanes for a living at many manufacturers for many airlines. Each has a different arrangement.
The mechanics often think they know, until they don't because a contract is different.
greendot wrote:7673mech wrote:greendot wrote:
If he is a "disgruntled employee", what does it matter? Do you think a disgruntled employee can get the FAA to punish Boeing through mere accusations? Don't you think he would need evidence?
The evidence either leads to a true condition or it doesn't. If it's true, then it needs to be addressed.
Even a "disgruntled employee" can be telling the truth about something wrong going on.
There is no wrong doing.
There is a process.
He doesn't have the whole picture.
I contractually take delivery of airplanes for a living at many manufacturers for many airlines. Each has a different arrangement.
The mechanics often think they know, until they don't because a contract is different.
That is the process of one party. It certainly is not the only process available to achieve an end. If there is no wrong doing, then a simple FAA or contract inspection by the involved parties will diffuse this concern. The company always has the option to thank the person for their concern, and then provide an explanation such as it being a prearranged contractual obligation.
Polot wrote:once/if Boeing figures out who the OP is they will likely fire him.
greendot wrote:Polot wrote:once/if Boeing figures out who the OP is they will likely fire him.
My point is proven then.
Polot wrote:greendot wrote:Polot wrote:once/if Boeing figures out who the OP is they will likely fire him.
My point is proven then.
Your point is illogical. You say you shouldn’t go via the ethics line because retribution, inaction, etc...so your solution is to go via public post where you are guaranteed retribution (any company in any industry will fire an employee over a post like this) and no guarantee of action and possible action against the OP by other companies such as Fiji?
There is a reason why you go through proper channels first. Whistleblower laws don’t protect you if you never actually tried to properly blow the whistle.
kjeld0d wrote:Good to see such a "supportive" bunch of people "looking out for the common good" in this thread. Boeing "definitely does not" have a culture problem.
bennett123 wrote:If the OP is a Boeing employee then he had better have covered his tracks well.